raise-d³ BETA auf Thingiverse veröffentlicht

Da er nun schon längere Zeit am Käfig rüttelt, konnte ich nichts anderes tun als zumindest  die beta Version von meiner prusa I3 Interpretation in die Wildnis zu entlassen.

Meinen erhabensten Dank an folgende Vorreiter und Supporter:

  • Das RepRap Projekt (Die Basis)
  • Marlin Firmware Creators
  • Josef Prusa (I3 und Vorläufer)
  • Gina Häußge (Octoprint)
  • E3D
  • Ryan Ted Zellar (Ohne die MPCNC wäre ich nicht auf die Idee gekommen mir eine Fräse zu bauen)
  • Micha S.
  • gafu
  • Thomas Sanladerer (Motivation und Knowledge)
  • u.v.m

https://www.thingiverse.com/thing:2655471

Dokumentation etc. auf https://raise-uav.com/projekte/raise-three-d/ oder im Git repo (latest) hier

 

 

TeeDroid

Ich bin schon seit einiger Zeit auf der suche nach einer guten Teemaschine die mir einen wiederholbaren und unverfälschten Teegenuss ermöglicht. Es gibt eine recht große Bandbreite an Maschinen auf dem Markt aber keine wollte mir so richtig gefallen. Teilweise waren dafür auch die hohen Preise bei den sinnvolleren Maschinen verantwortlich.

Daher hab ich an einem Wochenende angefangen ein einfaches Konzept zu erarbeiten das halbautomatisch den Filtrationsvorgang übernimmt. Das kochen des Wassers überlasse ich dem Wasserkocher, den ohnehin jeder zu Hause stehen hat. Das finden einer geeigneten Brüheinheit mit 220 V und die Schwierigkeiten die damit einhergehen sind somit außen vor und zudem wirkt es sich positiv auf die Teilekosten aus.

Er soll später die Tassengröße erkennen und entsprechend den losen Tee, der oben im Behälter luftdicht gelagert wird, dosieren. Danach senkt er das Sieb in die Tasse ab und wartet auf heißes Wasser bevor er den Timer startet. Während der über den Poti eingestellte Timer läuft, hebt und senkt er das Sieb einige male, bevor er nach Ablauf der Zeit, das Sieb heraus fährt und einen Signalton abgibt.

Die Komponenten sind bereits eingetroffen. Genaueres dazu dann wenn der Hauptrahmen gedruckt ist und die jeweiligen Teile in Position.

Da es sich um ein Wochenendprojekt handelt wird es natürlich etwas dauern bevor der erste PoC fertig ist.

 

MPCNC – „Cornerdefender“

My MPCNC showed some significant flex on the four main feet. I wanted to solve this quickly with small amounts of material and without additional hardware, except screws.

It might look kind of funny and when you already modified your corners in some other way or got them low, the aren´t necessary I guess. If you still got most of the original parts, this little gem will help 🙂

Bring the two feet in place, screw them down and the clamp will bring up the tension on the struts.

Files Include modified feet.

https://www.thingiverse.com/thing:2548942

Printed Algae Bioreactor

I thought about building a automated plant care system for some time now. The main purpose was to grow camelia sinensis in a controlled environment, as my three attempts of growing it in a living room or balcony all failed after a year. I was unable to keep the conditions constant enough it seems. I gave up on that, as the grow rate of tea is too low to cover the necessary quantity anyway.

Instead I´m trying to revive my biotechnolgy knowledge and start a printable bioreactor design for cultivating algae. It is not targeted towards a specific species or purpose yet. The first goal is to test the printing process and finding a suitable material with a good transmission and suitable wavelength passthrough. Clear PETG should work as a starting point.

A quick sketch of the concept. The flattube design enhances the surface and therefore the optmum light yield.

I´m searching for suitable equipment that can be sterilized right now.

 

News!

I founded a little company called raise-UAV. The main advantage is the increased time for my projects and that was totally necessary when I look at my roadmap. 🙂

It is primarily focused on the development of open drone systems manufactured with 3D printing technology.

The printer and the mini ghost I´ve started here will be hosted on the company side to keep things easier. Other things not drone and printer related will be posted here on the kleingeist blog in detail. Next bigger projects are a printed and easy to build kajak and an „earth rover“ for research purposes.

There will also be a shop on raise-uav.com where you can buy kits and ready made articles to keep me funded for further development.

I also began a video series picturing the builds and other useful content with its first episode right here

Cheers 🙂

mostly printed camera slider – part 3

Has been tested intensively now. Works ok, with a little practice. I guess I can´t expect more from a printed design due to the weight shift with 500 g class DSLMs. Nevertheless thats enough to do some close slides for products etc.

See it slide here:

There might be some documentation necessary before releasing it on thingiverse as the mechanism needs to be adjusted correctly.

Designing and Building a Dual-head 3D Printer

I had the opportunity to try out at least 5 different printers. All of them had sifgnificant backdraws like missing heatbed, price and noise. They all did there job anyway and my Fabrikator is working pretty much „fire and forget“ all the time. Nevertheless I´m tempted to create my own printer just for the sake of adding it to my collection of valuable experiences.

I came up with T-Bot first iteration closely related to prusa´s I3 framewise. I didn´t liked the Z leadscrews standing out that much and too far away from the linear slides so the second version focused on making this a little more aerodynamic.

I am aiming for a precise as possible head and bed positioning mechanics with dual extrusion the bowden way. I have good experience with bowden so I don´t see any significant disadvantages at the moment.

The second version with the new z and x mechanics.

There are E3D V6 mounted on the gantry at the moment but it should be stable enough for light milling operations.

The frame is designed with 16mm MDF in mind but I probably change to a different material (not OSB). Thats why I have to redesign most of the frame parts as the new material is somewhat thinner.

I already have most of the electronic components in mind. The first prototype might be powered by components I have laying around but the finished version is meant to be state of the art 🙂

Watching Thomas Sanladerer´s channel really helped me out making decisions at some points in the design process so thank you for your effort in making great videos, if you ever read this.

 

MPCNC – New KRESS FME800q tool-holder with dust shoe assembly

First render of the new tool holder with dust shoe, connected at the bottom. The goal was to stiffen the spindle for aluminum milling and the transition to a more comfortable suction system as I don´t like standing next to it for an hour.

The clamp itself has already been printed and the vaccuum attachment is on its way. I will see how this turns out and if I need some kind of brush to bridge the gap to the workpiece or if the pure airflow is strong enough to keep the chips and dust under control. The spindle is closer to the gantry and sits firmly clamped by two M4 screws with washers and nylocks.

Sorry for the bad print quality, it is printed in PETG and I didn´t dialed in the parameters carefully as this is a plain mechanical part with no optical ambitions 😛

Those are my preparations for the nex aluminum milling test runs and the upcoming bigger project that might cause lots of dust.

MPCNC filament spool holder

My Hobbyking Fabrikator prints just nice but there are times when the build volume is just not big enough. So why not use the capabilitys of the MPCNC for that? I used the MK8 Extruder and mount from Ryan and designed a compact spool holder that uses leftover parts I had from the CNC build. In my case those are two M8 metric screws with a length of 70mm, a nut and two 608 bearings. Combined it looked like this:Spool holder postion

MPCNC spool holder

The clamp for 25mm tubes is fastened with four M3 *16 and nylock nuts. It can be rotated to aim at the printhead. For now it is available for center holes of 53mm and a width of 53 mm spools.

It can be downloaded here: http://www.thingiverse.com/thing:2002909

 

Building a MPCNC part 3- cutting

In order to find a suitable endmill I had to understand the principles involved first. That led me to feeds and speeds. The difficult part was to determine the limits of my cnc. I already had a look on that topic when I chose my Spindle. It has a minimum RPM of 10000 and a maimum of 29000 RPM so I decided to go for a 2 flute endmill with a diameter of 3 mm from cnc-plus.de. More on the calculation later..

After testing the gcode and finding out if the steps/mm of the steppers are dialed in correctly I used a simple ruler to check. Josef Prusas stepcalculator gave me 160 steps/mm and that resulted in the correct distance of movement with my 20 tooth pulleys. As I couldn´t  set the parameters from the graphic display I had to reflash the Marlin firmware.

I used a M8 threaded rod like suggested in the original plans. It is not meant for machine operations and so It loves to do what it is designed for. It binds pretty often, resetting the z axis position and making sudden, unexpected deep cuts as shown in the video below. It is the straightest rod I could find and it is well greased but it was necessary to lower the acceleration and speed. I only had this one piece of hardwood and I wanted this to suceed. I´m trying to get the speed back up again because the milling took ages (1h15min) because of the adaptive clearing and the many retractions of the tool head.

The 3D printed rigid couplers didn´t worked to well for me so I ordered a jaw coupler also from http://cnc-plus.de to make it more reliable.

In conclusion : I liked the results of the cuts and they were somehow thrilling. The accidentially super deep cuts showed that I can go much deeper than 3mm in one pass with hardwood. The method used here was also a test for the ultimate goal for cutting alumium sheet and composites.